The Production Process of Aluminum Discs

1、 Punching machine processing

Cutting of raw materials (cutting into squares) → Blanking (punching into target specification discs)

If it is a roll material, add an opening roll at the front.

2、 Fully automatic aluminum wafer cutting production line processing

Aluminum wafer uncoiling and cutting production line: It is a fully automatic and integrated aluminum wafer production equipment that can directly perform wafer stamping and cutting on aluminum coils without the need for cutting, slitting, and other processes.

The product is widely used in the aluminum processing and manufacturing industry for various types of aluminum discs and discs required for cookware, lighting fixtures, traffic signs, aluminum cans, and tank heads. It has met the large production needs of enterprises for round blanks.

This equipment automatically selects the most suitable layout method based on the width of the coil and the diameter of the circular plate. While the aluminum coil is uncoiled and leveled, it directly performs material cutting and production, achieving a raw material utilization rate of over 80%, far superior to other circular plate cutting methods, and saving a lot of production costs for enterprises.

The main components of the aluminum wafer unwinding and feeding production line include: loading trolley, unwinding machine, leveling machine, feeding machine, swing unit, dedicated closed single point mechanical press, rapid mold changing device, stacking unit, waste cutting, hydraulic system, electrical control system, etc.

3、 Technical characteristics of the production line

CNC fully automatic, this production line starts from the opening of the coil, until the entire coil material is fully discharged, without the need for manual contact with any materials or any adjustments, fundamentally eliminating the production safety and product quality hazards of ordinary punching.

This line can directly produce wafers using coil materials without the need for longitudinal and transverse cutting treatment, reducing production processes, lowering production costs, and reducing the possibility of damaging the surface of the coil materials. The produced wafers are guaranteed to be free of oil stains and scratches.

This line fully utilizes the width of the coil material and adopts a high-precision servo motor drive system control to minimize the distance between the discs and the edge of the material, fundamentally reducing the amount of waste and achieving a raw material utilization rate of over 80%.

The production speed can reach 40-55 pieces per minute, improving production efficiency.

Due to the use of modular mold design, the conversion time can be reduced to less than 15 minutes when converting wafer production specifications. The diameter range of discs that can be produced ranges from 85 mm to 750 mm.

Advanced unwinding systems, six fold leveling machines, high rigidity mechanical presses, automatic palletizing systems, etc. ensure the high quality of circular products.