Explore 1000 Series Aluminum Sheet

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In the dazzling galaxy of metal materials, 1000-series aluminum sheet is like a pure pearl. With extremely high aluminum content and a series of excellent properties, it plays an indispensable role in many industrial fields. Today, let us unveil the veil of 1000 series aluminum sheet and learn about its casting secrets, performance parameters, market value and ubiquitous applications.

Explore 1000 Series Aluminum Sheet

How are 1000 series aluminum sheet cast?

The excellent performance of 1000 series aluminum sheet begins with its sophisticated casting process. It mainly adopts the method of continuous casting combined with hot rolling.

Smelting and refining: High-purity aluminum ingots are strictly smelted and refined through refining processes such as the introduction of inert gas and the addition of flux to remove impurities (mainly iron Fe and silicon Si) to ensure the purity of the aluminum liquid.

Continuous casting: Pure aluminum liquid is continuously cast into thick slabs or large ingots. This process is efficient and energy-saving, and can effectively control the grain structure, laying a good foundation for subsequent processing.

Горячая прокатка: Thick slabs/ingots at high temperatures are gradually thinned to the required thickness through multiple rolling passes. The hot rolling process not only shapes the shape, but more importantly, it refines the grains of the material, significantly improving the strength, plasticity and internal uniformity of the aluminum plate.

Холодная прокатка: For sheet that require higher surface finish, more precise dimensional tolerances or specific mechanical properties, cold rolling and corresponding annealing treatment will be carried out after hot rolling.

This mature casting and rolling process ensures that the 1000 series aluminum plate has excellent processing performance and consistency while maintaining the essential characteristics of high-purity aluminum.

The chemical and physical charm of 1000 series aluminum sheet

The core charm of 1000 series aluminum sheet lies in the unique performance combination brought by their “purity”:

  • Excellent corrosion resistance: High-purity aluminum can quickly form a dense and stable aluminum oxide protective film in the air, giving it excellent resistance to corrosion by the atmosphere, water and various chemical media. This is the cornerstone of its application in chemical and marine environments.
  • Top thermal conductivity and electrical conductivity: Among all aluminum alloys, 1000 series, especially 1060, 1050, 1100, etc., have the highest thermal conductivity and electrical conductivity, second only to pure copper, and are ideal for manufacturing heat exchangers, radiators, and conductive parts.
  • Good processing formability: The extremely high ductility makes it easy to perform cold processing operations such as stamping, stretching, bending, and deep drawing, which is convenient for manufacturing parts with complex shapes.
  • High reflectivity: It has good reflective properties for visible light, thermal radiation and electromagnetic waves, and is suitable for lighting fixture reflectors, thermal insulation materials, etc.
  • Non-magnetic: It is an excellent material for manufacturing non-magnetic environment equipment.
  • Aesthetics: Silvery white metallic luster, various decorative and functional surfaces can be obtained through anodizing.

Key chemical and physical performance parameters (taking the common grade 1060-H18 state as an example)

table 1: Chemical composition table

Parameter itemTypical valueОписание
Al≥ 99.60%Core component, determines basic performance
Fe+Si≤ 0.40%Main impurities, the lower the content, the higher the purity
Cu≤ 0.05%Strictly controlled to ensure conductivity and corrosion resistance
Mn≤ 0.03%
Mg≤ 0.03%
Zn≤ 0.05%
Ti≤ 0.03%
Другие≤ 0.03%

table 2: Physical properties table

Parameter itemTypical valueОписание
Плотность (г/см³)Approximately 2.71Significant lightweight advantage
Melting point (°C)Approximately 23.5
Coefficient of thermal expansion (10⁻⁶/K)Approximately 23.5
Thermal conductivity (W/m·K)Approximately 230Very high, excellent heat dissipation performance
Electrical conductivity (% IACS)≥ 61%Very high, excellent electrical conductivity
Reflectivity (%)≥ 61%Good optical properties

table 3: Mechanical properties table

Parameter itemTypical valueОписание
Tensile strength (MPa)130 – 150Moderate strength, meeting basic load-bearing requirements
Yield strength (MPa)≥ 125
Удлинение (%)≥ 1%Still maintains certain plasticity after cold hardening
Твердость (HB)Approximately 35

Note: The composition and performance of specific grades such as 1050, 1100, 1200 are slightly different, and the standard needs to be checked according to the actual grade. H18 state is fully hard, and other states such as O state, H14, etc. have different performance.

Market price of 1000 series aluminum sheet

The market price of 1000 series aluminum sheet is relatively transparent and stable, mainly affected by the following factors:

  • Aluminum ingot futures price: This is the core basic cost. Aluminum price fluctuations will directly affect the plate price.
  • Specific grades: Different grades such as 1050, 1060, 1100, 1200 have slightly different prices due to slight differences in purity.
  • Specifications: The thinner the thickness and the wider the width, the more difficult and costly the processing may be, and the price will increase accordingly.
  • Surface state: Standard rolled surface (such as frosted, bright surface), special coating or pretreatment (such as pre-passivation)
  • Purchase volume: Bulk purchases usually get more favorable prices.
  • Processing fee: Including the cost of rolling, cutting, heat treatment and other processes.
  • Region and logistics: Different regions, transportation distances and methods affect the final arrival price.

Application scenarios of 1000 series aluminum sheet

1. Electrical and electronic fields

  • Conductive bar/bus duct: High conductivity is the first choice, used for power transmission and distribution.
  • Capacitor electrode foil: Ultra-high purity requires 1070, 1080, which is the key material of aluminum electrolytic capacitors.
  • Radiator/heat sink: Excellent thermal conductivity, widely used in LED lamps, power supplies, and electronic equipment chip heat dissipation.
  • Electrical housing, components: Good formability and appearance.

2. Chemical and anti-corrosion fields

  • Chemical container lining, pipeline coating: Excellent corrosion resistance to protect the main body of the equipment.
  • Reaction tower, storage tank: Used to store and handle corrosive media.
  • Anti-corrosion and thermal insulation engineering guard plate: Protect the insulation layer, weather-resistant and corrosion-resistant.

3. Building decoration field

  • Curtain wall panels, ceiling ceilings: Easy to process into various shapes, the surface can be anodized and colored, beautiful and durable.
  • Indoor and outdoor decorative strips, signs: Good formability and decorativeness.
  • Sun room, awning: light and weather-resistant.

4. Packaging field

  • Food, medicine, cosmetic packaging: non-toxic and odorless, good barrier and decorative properties.
  • Bottle caps, can pull rings: good stamping formability.

5. Lighting field

  • Lamp reflector: high reflectivity, improve lighting efficiency.

6. Kitchenware and daily necessities

  • Non-stick pan substrate, cooking utensils: good thermal conductivity and processability
  • Household utensils, decorations: beautiful, light, easy to clean.

7. New energy field

  • Photovoltaic module frame, bracket parts: weather-resistant, lightweight, conductive/thermal conductivity requirements.
  • Battery pack structure/connector: such as the connecting conductor of some battery modules.

1000 series aluminum sheet has established an unshakable position in the material world with its pure material, excellent electrical and thermal conductivity, outstanding corrosion resistance, excellent processing formability and outstanding cost performance. If you need it, YSA is the best choice

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